Alloys: Making The Best Choice |
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MARTENSITIC STAINLESS STEELS (HARDENABLE) |
AUSTENTIC STAINLESS STEELS (NON-HARDENABLE) |
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Representative Alloys: CA15, CA6NM. Applications: For good wear & corrosion. Limitations: CA15 is prone to cracking in heavy sections; special procedures improve stress corrosion cracking resistance. Typical Uses: Aerospace, gas turbines, marine, petro-chemical, pulp and paper, food processing. Machinability: Fair to good, based on grade & conditions. Weldability: Requires post-weld stress relief. Corrosion Resistance: Good in mildly corrosive environments; good erosion resistance, some grades have very good resistance to cavitations. |
Representative Alloys: CF8, CF8M, CN7M. Applications: Most widely used corrosion resistant Alloys; useful at temperatures from cryogenic to 1000 F (500 C), depending on the grade. Limitations: Special grades available for applications requiring higher strength, low magnetic permeability, etc. Typical Uses: Chemical processing, marine, power plant, pulp and paper, fertilizer, food and dairy. Machinability: Fair. Weldability: Generally very good; fully austenitic grades may require special procedures. Corrosion Resistance: Though some grades are used as-cast, heat treatment maximizes corrosion resistance |
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PRECIPITATION HARDENING STAINLESS STEEL |
DUPLEX STAINLESS STEELS |
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Representative Alloys: CB7Cu-1 and CB7Cu-2. Applications: For high-strength requirements (to 175 KSI); a superior combination of strength, toughness and weldability with moderately good corrosion resistance. Limitations: Should be used in an aged condition. Typical Uses: Structural parts requiring at least moderate corrosion resistance. Machinability: Good when in condition A (solutioned). Weldability: Should be welded in soft condition, then re-solutioned and re-aged. Corrosion Resistance: Moderate to good. |
Representative Alloys: ILLIUM® P, ILLIUM® PD, CD4MCu, CD3MN (2205) Applications: Where higher strength is advantageous; resisting erosion and corrosion. Limitations: Some grades difficult to produce in heavy sections. Typical Uses: Pump parts, mixers. Machinability: Good. Weldability: Good to fair. Post-weld heat treatment required. Corrosion Resistance: Subject to stress corrosion cracking in some media. |
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NICKEL BASED ALLOYS |
Cobalt BASED ALLOYS |
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Representative Alloys: Monel®, Inconel®, Hastelloy®, ILLIUM® G, ILLIUM® 98. Applications: Where maintenance or product purity is important. Well-suited to high temperature conditions. Limitations: Difficult for the inexperienced Foundry to produce. Typical Uses: Fluid handling systems, chemical processing, fresh and salt water applications. Machinability: Good to fair. Lower feeds and speeds generally required. Weldability: Generally good. Corrosion Resistance: Good resistance to stress corrosion cracking. Some grades especially resistant to attack from hydrochloric acid; others to hydrofluoric acid. |
Representative Alloys: ILLIUM® 6, ILLIUM® 21, (STELLITE®). Applications: Hot or corrosive atmosphere where lubrication is difficult; for resistance to wear, galling, impact, and thermal shock. Limitations: Low ductility in many grades. Typical Uses: Bushings, sleeves, knives, pump components, valves. Machinability: Fair. Weldability: Good to poor, depending on grade. Corrosion Resistance: Excellent. |
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HEAT RESISTANT STAINLESS STEELS |
CARBON AND LOW Alloy STEELS |
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Representative Alloys: HK40, HT. Applications: For high strength and corrosion resistance at temperatures above 1200 F. Limitations: Exposure to service conditions may degrade room temperature ductility and weldability; cannot be hardened. Typical Uses: Petrochemical refining, heat treatment furnaces. Machinability: Fair. Slow feeds and deep cuts recommended.
Weldability: Shielded metal arc welding (SMAW) produces good results. |
Representative Alloys: 8620, 4130, WCB, LC3, C5. Applications: Machine parts, structural components. Limitations: Low corrosion resistance. Typical Uses: Knives, cutter blades, die casting dies. Machinability: Fair to good, depending on grade and condition. Weldability: Fair to excellent, depending on grade and condition. Corrosion Resistance: Low. |