Investment Casting Foundry
Precision Investment Castings
SF&E delivers world-class quality investment castings for industry leaders with proven short lead times. Located in Milwaukee, WI, we work with over 250 different alloys and have one of the most experienced foundry team in place – from our engineering and quality teams to our foundry and sales personnel.
Investment Casting, also known as “lost wax” casting, offers affordable precision and is an alternative to fabrications, forgings, or parts machined from bar stock.
The investment casting process at SF&E is constantly monitored, providing assurance that your specifications will be met. As in the Sand Casting Division, experts in the Investment Engineering Department are available to answer design questions and help you find creative solutions to your casting requirements. Let us be your investment casting foundry of choice.
What is Investment Casting?
The process of investment casting involves wax injected into an aluminum die block. The wax impression is removed from the die, then dipped in a slurry to create a ceramic stucco shell. The wax is melted out of the shell and then heated in an oven to prepare for pouring. Then molten metal is poured in the shell. Once cooled, the ceramic outer layer is removed and the part proceeds to a cleaning room for final cutting and grinding.
Our Investment Casting Capabilities
Assembly and Dip
14 wax presses ranging from 27 to 70 tons. Automated dipping room with a daily capacity of 400 to 600 molds dependent on mold size.
Melt
Three induction melt power supplies with seven furnaces. Furnace sizes range from 190 lbs. to 1000 lbs. giving Stainless Foundry & Engineering flexibility in scheduling by weight and alloy.
Cleaning
To meet the variable needs of our customers castings in size, shape and alloy, we have a diverse equipment list that includes three different cutoff options, four finish blasting medias (Aluminum oxide, Stainless steel wire, steel shot, bead blast), straightening presses and on-site NDT including RT, PT, MT, VT and UT.
Investment Casting Process