Stainless Foundry News
Clyde Union® Pumps Keep The Oil Flowing On Offshore Drilling Platform
One of the most rugged workplaces in the world is located nearly 200 miles off the Newfoundland coast on the Hibernia oil production platform. To ensure the oil keeps flowing, Stainless Foundry and Engineering recently worked with the pump manufacturer Clyde Union Canada Ltd., to upgrade the platform's three centrifugal pumps.
Read Entire Article
Supporting the Global Defense Supply Chain
All major weapons systems contain a metal casting. Stainless Foundry & Engineering works with different alloys and techniques to produce castings that are better equipped to support the defense industry needs, anywhere from submarines to advanced weapons systems.
Read Entire Article
High Spec Castings – What You Need to Know about Testing
Parts produced for the nuclear, petrochemical, power generation, military, and defense industries require a high level of specification. Thorough testing is imperative to ensure these critical castings not only meet customer and industry standards, but they have the structural integrity to perform throughout their expected service life. Here’s how we do it.
Read Entire Article
Anatomy of a Pour: Investment Casting Photo Story
When Stainless Foundry & Engineering (SF&E) opened its doors in 1946, we specialized in sand casting, primarily producing impellers for pumps. SF&E added investment casting to its service offering in 1968 in response to the increasing demand for precision parts. We’ve documented our investment casting process in a series of photos as a way to pay homage to this practice, which dates back to 3,000 B.C.
Read Entire Article
Stainless Foundry & Engineering, Inc. Promotes McCaffery to Vice President
Mitch McCaffery has been promoted to Vice President of Sales & Marketing for Stainless Foundry & Engineering, Inc., a one-stop-shop foundry specializing in sand casting, investment casting, and machining.
Read Entire Article
Anatomy of a Pour: Sand Casting Photo Story
Sand casting is a versatile and cost-effective technology that has been used for thousands of years. Nearly any part configuration can be created in metal as a sand casting. Stainless Foundry & Engineering (SF&E) has specialized in sand casting since we opened our doors in 1946. We’ve documented our process in a series of photos below as a way to pay homage to this time-honored practice.
Read Entire Article
SF&E Partner InspecTech Corp. Brings Precision and Dependability to NDT
Non-Destructive Testing (NDT) is a vital part of the foundry process, especially for projects in nuclear and military industries. Stainless Foundry & Engineering (SF&E) partners with InspecTech Corp. onsite to deliver convenient, comprehensive, and efficient NDT, making SF&E a true hub for all casting, testing, and machining capabilities.
Read Entire Article
How to Get Ahead and Stay Ahead in Pumps & Valves
In the late 1960s, Stainless Foundry & Engineering (SF&E) was one of the top producers of impellers in North America. More than 50 years later, impellers remain our top produced part, along with other crucial pump and valve components. In honor of our Top 6 most produced parts, we’ve collected the Top 6 ways to get ahead and stay ahead in the foundry industry.
Read Entire Article
Trends in Food & Beverage Pumps
As food processors work to meet consumer demand for product innovation – including healthy alternatives, fresh ingredients, novelty experiences, and global flavors – their equipment must be innovative as well. At the center of it all are pumps.
Read Entire Article
Reverse Engineering: SF&E Creates 3D Model from Pattern
3D Modeling has proven results for OEMs, especially when sourcing complex parts. Prior to 3D modeling technology, a full pour was done to determine the integrity of a sand or investment casting. Every time a non-compliant defect was found, the rigging and gating needed to be modified and the process started all over again. This cost the customer and foundry valuable time and money.
Read Entire Article
Foundry Expert Vijay Talwar Joins Stainless Foundry & Engineering as Director of Metallurgy & Process Engineering
Stainless Foundry & Engineering (SF&E) is pleased to announce the addition of Vijay Talwar as Director of Metallurgy & Process Engineering. Talwar brings with him over 40 years of foundry experience with significant knowledge in process engineering, metallurgy, alloy development, and the markets SF&E does business in.
Read Entire Article
Oil Refinery Partners with Turbonetics and Stainless Foundry & Engineering on Illium PD Double Suction Casing
Stainless Foundry & Engineering (SF&E) helps its customers solve application challenges by focusing on quality engineering, field testing, and the proper alloy mix for the industry served. Turbonetics Engineering & Services finds trust and reliability in SF&E's process. Read more about how this partnership has grown to support Turbonetic's pump needs.
Read Entire Article
Core Parts: Anatomy of a Centrifugal Pump
Stainless Foundry & Engineering was established more than 75 years ago with a focus on closed impellers for pumps and other parts that were difficult to cast. While we have expanded and developed our scope of expertise and service offerings, pump parts continue to be one of our strengths. In the following, we break down the anatomy of a centrifugal pump - an equipment staple for oil and gas, food and beverage, chemical and other such industries.
Read Entire Article
For Fristam Pumps, Mutual Trust is Key to 20+ Year SF&E Partnership
When you walk through a grocery store, anything that is contained in a bottle, can, or tube most likely utilized a pump in the production process. From the milk processor removing milk from a tanker truck to the toothpaste manufacturer filling tubes, pumps make it all possible.
Read Entire Article
State of the Industry: How Foundries Plan to Weather 2022
Foundries are facing the same challenges that most businesses are facing this year: limited workforce, parts scarcity, and shipping bottlenecks. It is both unprecedented and familiar at the same time. For years, foundries have had to remain flexible as order volumes increase and decrease in sync with the price of raw materials.…
Read Entire Article
4 Critical Questions to Ask Before Moving an Alloy to a New Foundry
Starting a new relationship with a foundry is more than an investment in time and money to get patterns and tools over to them. The new foundry partner will also have to match your alloy specifications, which can feel like starting from scratch between your engineering team and their metallurgists.
Read Entire Article
Spotlight on Quality & Engineering – a 75-year Evolution at SF&E
Stainless Foundry & Engineering (SF&E) has “engineering” in the name because we aren’t just a particularly focused alloy foundry, we produce over 250 different ferrous & non-ferrous alloys. Metallurgy has always been a strong focus that enables us to create solutions for our customers.
Read Entire Article
75 Year Proclamation from Milwaukee County Executive
Milwaukee County Executive David Crowley paid a visit to Stainless Foundry & Engineering on Wednesday, December 15th to award a Proclamation to SF&E for achieving 75 years. After growing up in the neighborhood, Crowley shared his excitement for finally being able to see what Stainless Foundry & Engineering was all about.
Read Entire Article
Stainless Foundry Celebrates 75 Years of High Quality and Dependable Service
“When I was young, my father told me something I will never forget. He employed 100 people at Stainless Foundry at the time, and said to me, ‘We don’t have 100 people working with us, we have 100 families who depend on Stainless Foundry for their livelihood.’
Read Entire Article
Strohwig and Stainless Prove Supplier Partnerships Are a Two-Way Street
Strohwig Industries has been an approved supplier for Stainless Foundry & Engineering for years, but in the past three, our relationship has expanded into a preferred partnership. Strohwig specializes in complex, high-quality molds, dies, and precision parts.
Read Entire Article
SF&E Flexes with High Chrome White Iron Complexity
When Stainless Foundry & Engineering (SF&E) announced its high chrome white iron alloy capabilities last year, the engineering team was focused on introducing processes and tools to continuously improve iron quality over time.
Read Entire Article
How a Short Domestic Supply Chain Saves on Long-Term Costs
It’s an age-old question for original equipment manufacturers (OEMs) – are the cost savings from offshore outsourcing worth the potential supply chain risk? Lower cost regions and countries can seem appealing from a profit margin standpoint.
Read Entire Article
High Specification Inspection Cell Investment Creates 3 Key Benefits
The volume of high specification work at Stainless Foundry & Engineering (SF&E) has continuously increased. So much so, that high specification nondestructive testing (NDT) was creating a bottleneck in SF&E’s newly improved commercial production line, which prides itself on 4-6-week lead times.
Read Entire Article
Expertise in Nuclear & NAVSEA
Stainless Foundry & Engineering (SF&E) has been producing cast and machined components for the nuclear and military industries for over 70 years. Our foundry and technical engineering staff have expertise in sea, land, and air applications.
Read Entire Article
Can Your Foundry Weld This? SF&E Can.
Stainless Foundry & Engineering, Inc. (SF&E) casts over 250 alloys. When pouring that many materials, from time to time, we are required to perform repair welds to remove surface casting defects.
Read Entire Article
CASE STUDY: Partnership Streamlines Production for Hydro-Thermal
Production can only be as smooth as a facility’s material flow. For Hydro-Thermal, the global leader in the development and manufacturing of Hydroheaters, production cannot be interrupted.
Read Entire Article
PHOTO STORY: SF&E Machining
If you’re paying extra freight costs to ship castings from foundries to machine shops, or having quality struggles uncovering defects after machining, a foundry with in-house machining capabilities could be your solution.
Read Entire Article
Modern Casting Features SF&E Careful Customer Contract Review
In March 2021, American Foundry Society’s issue of Modern Casting highlighted the importance of careful customer contract review and quality engineering at Stainless Foundry & Engineering (SF&E).
Read Entire Article
First-of-its-Kind Antimicrobial Stainless Steel
Advancing Medical Innovations (AMI) announced earlier this month that its client, Performance Compounds Inside (PCI), has made historic advancements in metallurgy with its 3PRE Technology, a novel and proprietary process of activating antimicrobial properties.
Read Entire Article
Schutte & Koerting Chooses SF&E Bronze for Quality, Consistency
Schutte & Koerting (S&K) has more than a century of experience in the design and manufacture of steam jet vacuum systems, steam jet heaters, exhausters and compressors, scrubber systems, desuperheaters, thermocompressors, eductors and syphons, ejectors, and valves.
Read Entire Article
Bronze is Back – SF&E Dusts off 75 Years of Knowledge to Meet Growing Demand
When Stainless Foundry & Engineering opened its doors 75 years ago, bronze was one of our core competencies. SF&E worked with multiple military and commercial customers to pour non-ferrous propellers, various pump components, and split case pumps, among other parts.
Read Entire Article
PHOTO STORY: BRONZE ALLOYS
Stainless Foundry & Engineering (SF&E) has been producing cast brass and bronze alloys since the 1970s. Within the past year, we have ramped up volume production and equipment investments to meet a growing need.
Read Entire Article
SF&E Improves Castability and Production Timeline for Complex Impeller
Milwaukee, Wisconsin – November 19, 2020 – Stainless Foundry & Engineering today announced that Justin Chamberlin has joined the company as Technical Director. In this role, Chamberlin will oversee melting operations, process control, metallurgy, and the metallurgical lab.
Read Entire Article
Restructured, Revitalized, Re-Invigorated
Stainless Foundry & Engineering’s (SF&E) President & CEO, Jim Stachowiak, sat down with Manufacturing in Focus Magazine to share the company’s latest news and updates about restructuring, the COVID-19 affects on the foundry, the future of manufacturing, and more.
Read Entire Article
Is Your Foundry Partner Adhering to Governmental Purchasing Requirements?
To function in the modern, industrialized manufacturing environment, business and quality systems require controls with formal guidelines and good practices. This is especially true when working in government purchasing.
Read Entire Article
Non-destructive Testing Usages in the Foundry
Stainless Foundry & Engineering (SF&E) is nearing the end of a multi-phase, multi-year operations throughput improvement project. The goal: maximum optimization for an above-and-beyond customer experience.
Read Entire Article
The Anatomy of a Pour: SF&E Takes on High-Chrome Iron Casting
Stainless Foundry & Engineering (SF&E) is nearing the end of a multi-phase, multi-year operations throughput improvement project. The goal: maximum optimization for an above-and-beyond customer experience.
Read Entire Article
Shrinkage and Gas. How to Eliminate These Common Casting Defects
When castings have openings, cavities, porous sections, and similar defects on the internal or external surface, it is often called porosity. It is generally due to shrinkage or gas as the casting cools. Both are caused by very different sources.
Read Entire Article
How SF&E is Cutting Lead Times – Again.
In 2019, Stainless Foundry & Engineering announced that halfway through its multi-year initiative to overhaul sand and investment foundry operations, we had already achieved lead times between 5 and 7 weeks.
Read Entire Article
Steel Founders’ Society of America Recognizes Robert Uitz as Master Founder
Robert (Bob) Uitz, Quality Assurance Welding Program Coordinator at Stainless Foundry & Engineering (SF&E), has been recognized by the Steel Founders’ Society of America as a Master Founder and the newest member of the Steel Founders’ Society of America Guild.
Read Entire Article