Stainless Foundry News
Morgan Joins Stainless Foundry & Engineering Sales Team
Stainless Foundry & Engineering (SF&E) today announced that Mr. Kim Morgan has joined the company as a Sales Consultant. In this role, Mr. Morgan will promote the foundry’s capabilities to manufacturers located in the U.S. and Canada.
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Building on Brass and Bronze
The need for brass and bronze castings continues to grow in critical industries including NAVSEA, oil and gas, mining, construction, and food and beverage. Brass and bronze are non-ferrous metals that have highly-corrosion-resistant properties, making them ideal for parts submerged in seawater and pumps that move abrasive slurries.
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The A Team: Introducing a New Alloy Requires Inter-Departmental Process and Skill
Stainless Foundry & Engineering (SF&E) has built an impressive offering of 250 ferrous and non-ferrous alloys. SF&E takes a methodical approach that involves all departments. Each department contributes to delivering castings using new alloys.
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Summer 2023 Interns
SF&E takes pride in being able to work with students and provide them with opportunities to grow within our company. In fact, many interns at SF&E may be able to continue their time here as full-time employees.
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Lose a Supplier, Gain a Partner
Tri-Tec Manufacturing is one of the country’s leading FireSeal Ventilation Valve Closure manufacturers, a vital component of the first line of safety for the US Navy’s fleet. They take seriously their mission to provide innovative and affordable solutions for our Nation’s defense.…
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Homecoming- The Keys to Rebuilding the Domestic Supply Chain
A dramatic shift is happening in American manufacturing. This transition involves a growing number of companies reversing a six-decade trend by moving some or all their production from overseas to the United States. While this reshoring effort bodes positive change for the companies and the country, companies will need to build new supplier relationships to make this change work successfully.…
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Ready for Service – How Stainless Foundry and Engineering Measures up to NAVSEA
Whether it is the military or a commercial customer, the SF&E team is meticulous when it comes to writing and following production control plan procedures for efficient production and quality control. Learn about our elevated level of testing and inspection processes, the 12 external audits we completed in the last 2 years, and how we train – and re-train – to remain compliant with high-spec work serving the US Navy.
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Non-Galling ILLIUM 8 Alloy Is the Right Recipe for Food Processing Equipment
Nickel-based ILLIUM 8 alloy has qualities that are ideal for food, dairy, and pharmaceutical processing equipment, as well as petrochemical equipment. We have been pouring ILLIUM alloys for decades, continuously working to improve our processes with every pour. Learn more about ILLIUM 8, and how its non-galling and corrosion-resistant qualities make it a critical component to the success of some of our most vital industries.
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Clyde Union® Pumps Keep The Oil Flowing On Offshore Drilling Platform
One of the most rugged workplaces in the world is located nearly 200 miles off the Newfoundland coast on the Hibernia oil production platform. To ensure the oil keeps flowing, Stainless Foundry and Engineering recently worked with the pump manufacturer Clyde Union Canada Ltd., to upgrade the platform's three centrifugal pumps.
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Supporting the Global Defense Supply Chain
All major weapons systems contain a metal casting. Stainless Foundry & Engineering works with different alloys and techniques to produce castings that are better equipped to support the defense industry needs, anywhere from submarines to advanced weapons systems.
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High Spec Castings – What You Need to Know about Testing
Parts produced for the nuclear, petrochemical, power generation, military, and defense industries require a high level of specification. Thorough testing is imperative to ensure these critical castings not only meet customer and industry standards, but they have the structural integrity to perform throughout their expected service life. Here’s how we do it.
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Anatomy of a Pour: Investment Casting Photo Story
When Stainless Foundry & Engineering (SF&E) opened its doors in 1946, we specialized in sand casting, primarily producing impellers for pumps. SF&E added investment casting to its service offering in 1968 in response to the increasing demand for precision parts. We’ve documented our investment casting process in a series of photos as a way to pay homage to this practice, which dates back to 3,000 B.C.
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Stainless Foundry & Engineering, Inc. Promotes McCaffery to Vice President
Mitch McCaffery has been promoted to Vice President of Sales & Marketing for Stainless Foundry & Engineering, Inc., a one-stop-shop foundry specializing in sand casting, investment casting, and machining.
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Anatomy of a Pour: Sand Casting Photo Story
Sand casting is a versatile and cost-effective technology that has been used for thousands of years. Nearly any part configuration can be created in metal as a sand casting. Stainless Foundry & Engineering (SF&E) has specialized in sand casting since we opened our doors in 1946. We’ve documented our process in a series of photos below as a way to pay homage to this time-honored practice.
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SF&E Partner InspecTech Corp. Brings Precision and Dependability to NDT
Non-Destructive Testing (NDT) is a vital part of the foundry process, especially for projects in nuclear and military industries. Stainless Foundry & Engineering (SF&E) partners with InspecTech Corp. onsite to deliver convenient, comprehensive, and efficient NDT, making SF&E a true hub for all casting, testing, and machining capabilities.
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How to Get Ahead and Stay Ahead in Pumps & Valves
In the late 1960s, Stainless Foundry & Engineering (SF&E) was one of the top producers of impellers in North America. More than 50 years later, impellers remain our top produced part, along with other crucial pump and valve components. In honor of our Top 6 most produced parts, we’ve collected the Top 6 ways to get ahead and stay ahead in the foundry industry.
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Trends in Food & Beverage Pumps
As food processors work to meet consumer demand for product innovation – including healthy alternatives, fresh ingredients, novelty experiences, and global flavors – their equipment must be innovative as well. At the center of it all are pumps.
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Reverse Engineering: SF&E Creates 3D Model from Pattern
3D Modeling has proven results for OEMs, especially when sourcing complex parts. Prior to 3D modeling technology, a full pour was done to determine the integrity of a sand or investment casting. Every time a non-compliant defect was found, the rigging and gating needed to be modified and the process started all over again. This cost the customer and foundry valuable time and money.
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Foundry Expert Vijay Talwar Joins Stainless Foundry & Engineering as Director of Metallurgy & Process Engineering
Stainless Foundry & Engineering (SF&E) is pleased to announce the addition of Vijay Talwar as Director of Metallurgy & Process Engineering. Talwar brings with him over 40 years of foundry experience with significant knowledge in process engineering, metallurgy, alloy development, and the markets SF&E does business in.
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Oil Refinery Partners with Turbonetics and Stainless Foundry & Engineering on Illium PD Double Suction Casing
Stainless Foundry & Engineering (SF&E) helps its customers solve application challenges by focusing on quality engineering, field testing, and the proper alloy mix for the industry served. Turbonetics Engineering & Services finds trust and reliability in SF&E's process. Read more about how this partnership has grown to support Turbonetic's pump needs.
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Core Parts: Anatomy of a Centrifugal Pump
Stainless Foundry & Engineering was established more than 75 years ago with a focus on closed impellers for pumps and other parts that were difficult to cast. While we have expanded and developed our scope of expertise and service offerings, pump parts continue to be one of our strengths. In the following, we break down the anatomy of a centrifugal pump - an equipment staple for oil and gas, food and beverage, chemical and other such industries.
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For Fristam Pumps, Mutual Trust is Key to 20+ Year SF&E Partnership
When you walk through a grocery store, anything that is contained in a bottle, can, or tube most likely utilized a pump in the production process. From the milk processor removing milk from a tanker truck to the toothpaste manufacturer filling tubes, pumps make it all possible.
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State of the Industry: How Foundries Plan to Weather 2022
Foundries are facing the same challenges that most businesses are facing this year: limited workforce, parts scarcity, and shipping bottlenecks. It is both unprecedented and familiar at the same time. For years, foundries have had to remain flexible as order volumes increase and decrease in sync with the price of raw materials.…
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4 Critical Questions to Ask Before Moving an Alloy to a New Foundry
Starting a new relationship with a foundry is more than an investment in time and money to get patterns and tools over to them. The new foundry partner will also have to match your alloy specifications, which can feel like starting from scratch between your engineering team and their metallurgists.
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Spotlight on Quality & Engineering – a 75-year Evolution at SF&E
Stainless Foundry & Engineering (SF&E) has “engineering” in the name because we aren’t just a particularly focused alloy foundry, we produce over 250 different ferrous & non-ferrous alloys. Metallurgy has always been a strong focus that enables us to create solutions for our customers.
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75 Year Proclamation from Milwaukee County Executive
Milwaukee County Executive David Crowley paid a visit to Stainless Foundry & Engineering on Wednesday, December 15th to award a Proclamation to SF&E for achieving 75 years. After growing up in the neighborhood, Crowley shared his excitement for finally being able to see what Stainless Foundry & Engineering was all about.
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Stainless Foundry Celebrates 75 Years of High Quality and Dependable Service
“When I was young, my father told me something I will never forget. He employed 100 people at Stainless Foundry at the time, and said to me, ‘We don’t have 100 people working with us, we have 100 families who depend on Stainless Foundry for their livelihood.’
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Strohwig and Stainless Prove Supplier Partnerships Are a Two-Way Street
Strohwig Industries has been an approved supplier for Stainless Foundry & Engineering for years, but in the past three, our relationship has expanded into a preferred partnership. Strohwig specializes in complex, high-quality molds, dies, and precision parts.
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SF&E Flexes with High Chrome White Iron Complexity
When Stainless Foundry & Engineering (SF&E) announced its high chrome white iron alloy capabilities last year, the engineering team was focused on introducing processes and tools to continuously improve iron quality over time.
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How a Short Domestic Supply Chain Saves on Long-Term Costs
It’s an age-old question for original equipment manufacturers (OEMs) – are the cost savings from offshore outsourcing worth the potential supply chain risk? Lower cost regions and countries can seem appealing from a profit margin standpoint.
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High Specification Inspection Cell Investment Creates 3 Key Benefits
The volume of high specification work at Stainless Foundry & Engineering (SF&E) has continuously increased. So much so, that high specification nondestructive testing (NDT) was creating a bottleneck in SF&E’s newly improved commercial production line, which prides itself on 4-6-week lead times.
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Expertise in Nuclear & NAVSEA
Stainless Foundry & Engineering (SF&E) has been producing cast and machined components for the nuclear and military industries for over 70 years. Our foundry and technical engineering staff have expertise in sea, land, and air applications.
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Can Your Foundry Weld This? SF&E Can.
Stainless Foundry & Engineering, Inc. (SF&E) casts over 250 alloys. When pouring that many materials, from time to time, we are required to perform repair welds to remove surface casting defects.
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CASE STUDY: Partnership Streamlines Production for Hydro-Thermal
Production can only be as smooth as a facility’s material flow. For Hydro-Thermal, the global leader in the development and manufacturing of Hydroheaters, production cannot be interrupted.
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PHOTO STORY: SF&E Machining
If you’re paying extra freight costs to ship castings from foundries to machine shops, or having quality struggles uncovering defects after machining, a foundry with in-house machining capabilities could be your solution.
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Modern Casting Features SF&E Careful Customer Contract Review
In March 2021, American Foundry Society’s issue of Modern Casting highlighted the importance of careful customer contract review and quality engineering at Stainless Foundry & Engineering (SF&E).
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First-of-its-Kind Antimicrobial Stainless Steel
Advancing Medical Innovations (AMI) announced earlier this month that its client, Performance Compounds Inside (PCI), has made historic advancements in metallurgy with its 3PRE Technology, a novel and proprietary process of activating antimicrobial properties.
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Schutte & Koerting Chooses SF&E Bronze for Quality, Consistency
Schutte & Koerting (S&K) has more than a century of experience in the design and manufacture of steam jet vacuum systems, steam jet heaters, exhausters and compressors, scrubber systems, desuperheaters, thermocompressors, eductors and syphons, ejectors, and valves.
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Bronze is Back – SF&E Dusts off 75 Years of Knowledge to Meet Growing Demand
When Stainless Foundry & Engineering opened its doors 75 years ago, bronze was one of our core competencies. SF&E worked with multiple military and commercial customers to pour non-ferrous propellers, various pump components, and split case pumps, among other parts.
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PHOTO STORY: BRONZE ALLOYS
Stainless Foundry & Engineering (SF&E) has been producing cast brass and bronze alloys since the 1970s. Within the past year, we have ramped up volume production and equipment investments to meet a growing need.
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